A low voltage circuit breaker is a switching device that can not only turn normal load current and overload current on and off, but also can turn short circuit current on and off. In addition to the control function in the circuit, the low voltage circuit breaker also has a certain protective function.
What is the protective function of the low voltage circuit breaker?
What is the plug wiring for low voltage circuit breakers?
What is the key structure of the low voltage circuit breaker?
Protection functions of low voltage circuit breakers: short circuit protection, overload protection and undervoltage protection.
low voltage circuit breakers were formerly referred to as automatic switches or air switches. In addition to full load shutdown capability, it also has functions such as short circuit protection, overload protection and undervoltage protection, and has good arc extinguishing ability. It is often used as a main switch or secondary circuit switch in the distribution box. low voltage circuit breakers should not be operated frequently and are suitable as control units in lighting distribution boxes or other rare operations.
On the mounting plate of the complete set, first install a circuit breaker mounting seat, on the mounting seat there are 6 connectors, and on the connecting plate of the circuit breaker there are 6 sockets. There is a connecting plate on the surface of the mounting seat or bolt behind the mounting seat, and the power line and load line are pre-connected to the mounting seat. Insert the circuit breaker directly into the bracket for use. If the low voltage circuit breaker is defective, just pull out the bad one and replace it with a good one. Its replacement time is shorter and more convenient than the wiring before and after the board. Because plugging in and out requires a certain amount of manpower. This saves maintenance and replacement time. When installing a pluggable circuit breaker, check that the circuit breaker plug is firmly depressed and securely fasten the circuit breaker to reduce contact resistance and improve reliability.
1. Energy-releasing electromagnet
When the user presses the button after the electromagnet coil is excited, the electromagnet is closed to release the energy storage spring, and the circuit breaker is closed.
2. Turn the handle
The operator rotates the handle outside the door clockwise or counterclockwise to ensure the circuit breaker closes or opens. At the same time, turning the handle can ensure that the cabinet door cannot be opened when the circuit breaker is closed; only when the handle is opened or buckled, the door of the control cabinet can be opened. In an emergency, when the circuit breaker is "on" and the door needs to be opened, the red release button can be pressed on the side of the rotary handle base.
JIELI Electrical has three production sites all over the world, namely in Poyang, Jiangxi, China, Yueqing, Zhejiang, China, and Yangon, Myanmar. Own an annual production capacity of 20 million PCS for MCB and 1 million PCS for RCCB. Our clients are located in almost 50-countries around the world.
low voltage circuit breakers are widely used in low voltage power distribution systems at all levels, to control the power of various mechanical devices, and to control and protect power connections.
What role do low voltage circuit breakers play?
What are the relevant parameters of low voltage circuit breakers?
What types of low voltage circuit breakers are there?
low voltage circuit breakers refer to mechanical switching electrical appliances that can connect, charge and disconnect current under normal circuit conditions and can be connected, charged and disconnected for a specified period of time under certain abnormal circuit conditions. Perform switching operations on power distribution circuits, motors or other electrical equipment to perform a protective function according to the specified conditions. In other words, it is a switch that can automatically interrupt the circuit if overload, short circuit or undervoltage occurs during the flickering of the circuit.
low voltage circuit breakers are used to distribute current, prevent the frequent operation of asynchronous motors, power lines and motors, etc. protect and automatically shut off circuits in case of major overloads, short circuits, undervoltages and other errors and combine fuse load switches and overheating relays. In addition, no parts need to be replaced after the residual current is interrupted. It's widespread now.
1.The model of low voltage circuit breaker is generally composed of text symbols and numbers according to the national technical standards as follows:
2.The letter number of the product is represented by the following letters. s%)fewer oil switches; d. circuit breakers for more oil k. circuit breakers for air L. circuit breakers for sulfur hexafluoride; Z. Vacuum circuit breakers; Q. Gas generator circuit breaker; C. Arc deflection circuit breaker.
3. Installation location code; n---inside, w---outside.
4. serial number of the design series; represented by points 1, 2, 3.
5. Rated voltage, KV.
6.Other supplementary work characteristics identification, G-enhanced, F-phase separated operation.
7. Rated current, A.
8. Rated switching current, KA.
9. Special environment code. Fingers empty like DZ47-63. DZ47LE-63 with leakage. C16: refers to the current of 16A. Residents of normal households use C10-16, and the construction uses C32 or higher.
1) (Mechanical) circuit breaker
A mechanical switchgear capable of generating, conducting and interrupting current under normal circuit conditions and capable of generating, conducting, conducting and interrupting current even under certain abnormal circuit conditions (e.g., short circuit). Formerly known as: Automatic Switch
2) Universal circuit breaker
A circuit breaker that integrates all components with a frame structure base with insulating pads and has various structural changes and uses.
Formerly known as: Frame Type Automatic Switch
3) circuit breaker with plastic housing
A circuit breaker with a housing made of molded insulating material and all components assembled in one. Synonym: compact circuit breakers
Formerly known as: Automatic switch with plastic housing
JIELI Electrical not only has a production service provider solving supply chain problems, but also a manufacturer offering OEM and ODM production services.
The miniature circuit breaker is installed on the interrupted distribution line to effectively protect the line and electrical equipment and avoid overload operation, resulting in certain safety risks to the line and electrical equipment. From this point of view, miniature circuit breakers have a high application value, and it makes sense to actively research and develop miniature circuit breakers. For more information about information about miniature circuit breaker, please read the following words.
Most miniature circuit breakers are frame structures, and some are assembled with discrete components. Working principle The AC operating power is rectified to obtain DC power to supply the exciter winding of the main contact coil of the miniature power switch for excitation operation; at the same time, the rotor of the miniature motor rotates through the transmission mechanism to drive the anchor, move up and down along the slip ring to close the contacts;
If the load is short-circuited or heavily overloaded, the miniature motor immediately stops rotating; When the load is restored, the miniature motor continues to work.
The miniature circuit breaker uses the thermal expansion of the bimetal sheet to bend the release lever so that the miniature circuit breaker triggers and plays the role of overload protection. There will be a certain time difference in overload protection. When a short circuit occurs, the current flows through the induction coil to create a strong magnetic field that pushes the lever to quickly trigger the miniature circuit breaker.
According to the various protection functions, the trigger can be divided into overcurrent trigger and power failure trigger.
If the line is generally overloaded, although the overload current cannot make the electromagnetic trigger work, the heating element can generate a certain amount of heat, causing the bimetal sheet to bend upwards during heating. Press the lever to release the hook and latch and release the main contact. The head is disconnected and the power supply is cut off.
The current maximum current of the miniature circuit breaker is 125A. Depending on the protection class, it is divided into B, C and D types, and according to the number of poles, it is divided into 1, 2, 3 and 4-poles, which are all models with leakage protection.
compact circuit breakers currently have a maximum current of 1600 A and a maximum rated voltage of 690 V. Depending on the ignition protection type, it is divided into distribution protection and motor protection; according to the number of poles, it is generally divided into 2, 3 and 4 poles; Models with leakage protection The current is below 630A.
JIELI Electrical has been focusing on the development and production of miniature circuit breakers for several years. And it is committed to providing perfect service to every customer from all over the world.
There are many classification methods for low voltage circuit breakers. Depending on the type of use, a distinction is made between selective and non-selective species. Depending on the arc extinguishing medium, there are air type and vacuum type. low voltage circuit breakers have a wide range of capacities with a minimum of 4 A and a maximum of 5000 A.
What is the function of the low voltage circuit breaker?
What are the operating steps of a low voltage circuit breaker?
How does the overload protection of the low voltage circuit breaker work?
A low voltage circuit breaker, commonly known as automatic air switch, is a low voltage electrical device that can automatically interrupt a faulty circuit and has both control and protection functions. In low voltage circuits, it is used to interrupt and connect load circuits to control the operation and stopping of motors. If the circuit is overloaded, short-circuited, voltage loss and other faults, it can automatically turn off the faulty circuit to protect the safety of the circuit and electrical equipment. Its protective effect parameters can
be artificially adapted to the requirements of electrical equipment, and it is convenient and reliable to use. It is worth noting that after disconnecting the contact of the low voltage circuit breaker, the actuation handle is still in the "closed" position, and the handle must be moved to the "open" position, and then to the "closed" position. Position.
The operation of the low voltage universal circuit breaker is divided into electrical and manual operation.
Electric operation, first press energy storage button, after inserting the energy storage press close button. If there is no stored energy, press the close button directly. Manual operation, use the special control handle on the universal circuit breaker to manually store the energy up and down on the universal circuit breaker, and press the power button on the circuit breaker after the indicator is attached.
The low voltage circuit breaker uses time delay protection for long-term overload protection. When a thermally actuated (bimetal element) is used for long-term overload protection, its action source is i2r, and the effective value of AC is equal to the average value of DC, so no change is required. However, if the secondary current heating of the current transformer is adopted for high current specifications, the transformer cannot be used in the DC circuit and cannot be used.
If the long-delay overload trigger of low voltage circuit breaker is completely electromagnetic (hydraulic type, namely oil cup type), the time delay trigger characteristics should change, and the minimum operating current should be increased by 110% to 140% . Therefore, the fully electromagnetic AC trigger unit cannot be used in the DC circuit (if used, it must be redesigned).
JIELI Electrical has the production base that has passed the international certification of ISO9000 quality system. Zhejiang's production base is still a local patent demonstration enterprise and high-tech enterprise.
The miniature circuit breaker is mainly used for home use and generally only has short-circuit and overload protection. However, it is small in size, low in price, and easy to maintain. It is generally used at home. The maximum cutting capacity does not exceed 10KA.
An MCB or miniature circuit breaker is an electromagnetic device that embodies a complete enclosure in a molded insulating material. The main function of the MCB is to switch the circuit, i.e. automatically turn on the circuit (already connected to it) when the current through it (MCB) exceeds the value it is set to. It can be turned on and off manually like a normal switch if needed.
If it is a C40 type circuit breaker, it is generally suitable for use in home power distribution and lighting circuits, such as for controlling power distribution or lighting connections. If it is a D63 type circuit breaker, it is used to control industrial motors.
If it is a C40 type circuit breaker, its sectional capacity is about 4 to 7 times, while the sectional capacity of a D-type circuit breaker is slightly higher, which can reach between 7 times and 10 times.
The tripping current of the C40 type circuit breaker is 5-10 times the rated current, and the tripping current of the D63 type circuit breaker is 10-14 times the rated current.
Traditional AC miniature circuit breakers are mainly used as short-circuit or over-current protection appliances in power systems with AC 50hz and above. Due to the increasing requirements for power grid security and the rapid development of computer technology in recent years, people have begun to study new intelligent low-voltage switchgear to replace traditional low-voltage circuit breaker products. Among them, intelligent high-voltage vacuum load switch is characterized by its unique function which has been widely used.
With the continuous improvement of industrial automation and the increasing emphasis on environmental protection, people have put forward higher requirements for the reliability and service life of electrical equipment. Therefore, there are many new intelligent components such as miniature circuit breakers and leakage protectors in the intelligent low-voltage power distribution cabinets currently on the market.
JIELI Electrical has three production bases around the world, namely in Poyang, Jiangxi, China, Yueqing, Zhejiang, China, and Yangon, Myanmar. The production base has passed the international ISO9000 quality system certification. Zhejiang's production base is still a local patent demonstration enterprise and high-tech enterprise. Possess an annual production capacity of 20 million PCS for MCB and 1 million PCS for RCCB. The customers served are in nearly 50 countries around the world.
We all know that circuit breakers play a big role in our power consumption process and can effectively ensure the safety of our power consumption. And did you know that in addition to high voltage circuit breakers, there are also low voltage circuit breakers? What role do low voltage circuit breakers play? What other species?
What problems should be considered when using low voltage circuit breakers?
What are the characteristics and functions of low voltage circuit breakers?
How does the low voltage circuit breaker perform the drawer wiring?
1. Improper installation and adjustment
Whether the installation and setting are correct is one of the basic factors affecting the normal operation of the low voltage circuit breaker. There are many operational accidents because the product is not assembled, adjusted and put into operation strictly according to the manufacturer's regulations. In general, there are three situations: (1) The auxiliary switch is set incorrectly. (2) The screw is not tightened and the pin is not opened. (3) Improper placement of the sealing ring.
2. Improper operation and maintenance as well as incorrect operation
Improper operation and maintenance of low voltage circuit breakers is another important cause of operational accidents. There are three common aspects: (1) The oil circuit breaker has too little oil. (2) Poor insulation. (3) Poor mechanical maintenance.
①The low voltage circuit breaker has strong switching power.
②The low voltage circuit breaker has good protective properties and can completely disconnect the line in a very short time.
③ The free release device of the low voltage circuit breaker has a locking effect. If the line does not return to normal state and the trigger does not return to its original position, it cannot be closed and powered.
low voltage circuit breakers can not only turn normal load current and overload current on and off, but also turn short circuit current on and off. In addition to controlling the circuit, the low voltage circuit breaker also has certain protective functions such as overload, short circuit, undervoltage and leakage protection, etc.
The input and output drawers of the low voltage circuit breaker are rotated clockwise or counterclockwise by the rocker, and the insertion structure is adopted in both the main circuit and the secondary circuit, omitting the insulator required for the fixed type Machine can be used for two purposes. which improves efficiency, facilitates operation and maintenance, and increases safety and reliability. In particular, the main circuit contact holder of the drawer floor can be used together with the fuse contact holder of type NT, so that the fuse can be used directly for power supply in an emergency.
JIELI Electrical has three production sites all over the world, namely in Poyang, Jiangxi, China, Yueqing, Zhejiang, China, and Yangon, Myanmar. The production base has passed the international ISO9000 certification for quality assurance systems.
The main components of the low voltage circuit breaker are: contacts, triggers, electrical actuators, energy release electromagnets, rotatable actuation handles, extended handles, handle locks, etc.
Which common low voltage circuit breakers do you know?
How to choose a suitable low voltage circuit breaker?
Why do we need to understand low voltage circuit breakers?
Which common low voltage circuit breakers do you know?
1) Current limit switch
A circuit breaker whose shutdown time is short enough to interrupt before the short-circuit current reaches its expected peak value.
2) Plug-in circuit breaker
A circuit breaker equipped with a plug contact (or contact seat) on the terminal to insert the corresponding static contact seat (or contact) and connect it to the external wire.
3) Circuit breakers for removal
It's some kind of pluggable circuit breaker. There is a special circuit breaker support mechanism during plug-in, which can support the circuit breaker even when the inserted contacts are in the separate position, ensuring a safe isolation distance. Drawer circuit breakers should generally have three positions: connect, test and disconnect.
4) Circuit breaker with fuse
A single electrical device consisting of a circuit breaker and a fuse, each phase being formed in series by a fuse and a pole of the circuit breaker.
5) With self-retaining circuit breaker against switching on
A circuit breaker in which the movable contacts do not conduct current, even if a command to close is given, if the conditions that caused the opening process persist.
6) Open circuit breaker
A circuit breaker that opens and closes in the open air
There are also many models of low voltage circuit breakers on the market. For example, there are dz47, which are small circuit breakers, and z20, including dw15 and so on. Different models have different applications.
When choosing, we should decide according to the current load capacity in the circuit, which type of circuit breaker to choose. You must not choose the wrong one, otherwise the circuit breaker will not play a protective role, but it will pose certain safety risks to our power consumption.
When it comes to the technical parameters of low voltage circuit breakers, most electrical professionals need to be very clear, but when it comes to the importance of the parameters of low voltage circuit breakers, many electrical professionals can be confused. low voltage circuit breakers are an important component of low voltage electrical products in the energy industry. With the further improvement of the degree of automation, the performance and service life requirements of circuit breakers are getting higher and higher, and the reliability of circuit breakers is mainly determined by their actuation mechanism. Reliability. Therefore, it is of great importance and practical value to investigate the reliability and optimal design technology of the low voltage circuit breaker drive.
JIELI Electrical has been active in the low voltage circuit breaker industry for almost twenty years. JIELI Electrical Engaged in research and development, production and supply chain management of MCB, RCCB and related supporting products.
The miniature circuit breaker is also a circuit breaker product with a wide selection and quantity, and its main function is to protect the electrical junction distributor device of the building. It is suitable for overload and short circuit protection of AC 50/60 Hz, rated voltage 230/400 V, rated current up to 63 A, and also can be used for the rare operation and conversion of lines under normal conditions, mainly for industry, commerce, high rise and residential buildings and other places.
The miniature circuit breakers consist of drives, contacts, protective devices (various triggers) and arc extinguishing systems. Its main contacts are manually operated or electrically closed. After closing the main contact, the release mechanism locks the main contact in the closed position. The coil of the overcurrent trigger and the thermocouple of the thermal trigger are connected in series with the main circuit, and the coil of the undervoltage trigger is connected in parallel with the power supply. In case of short circuit or strong overload of the circuit, the anchor of the overcurrent trigger is tightened to release the free trigger, and the main contact disconnects the main circuit. When the circuit is overloaded, the thermocouple of the thermal trigger heats up and bends the bimetal, thereby activating the free release mechanism. In case of undervoltage in the circuit, the anchor of the undervoltage trigger falls off.
1) The installation of the miniature circuit breaker should meet the requirements of GB13955-92 standard and product manual.
2) When installing the miniature circuit breaker, the power supply line, power supply mode, power supply voltage, and grounding type of the system should be fully considered.
3) The rated voltage, rated current, short-circuit shutdown capacity and shut-off time of the miniature circuit breaker shall meet the requirements of the protected power supply line and electrical equipment.
4) The installation and wiring of the miniature circuit breaker should be correct. Special attention should be paid to the wiring of the residual current miniature circuit breaker in single-phase, three-phase three-wire and three-phase four-wire power supply systems of different grid grounding forms.
(1) The arc extinguishing chamber is formed into a polygon;
(2) coating a layer of conductive carbon film on the inner wall of the arc extinguishing chamber;
(3) use graphite as an arc extinguishing agent;
(4) Increase the number of auxiliary contacts, etc.
JIELI Electrical is not only a production service provider solving supply chain problems, but also a manufacturer offering OEM and ODM production services. Do you need help with low voltage miniature circuit breakers? Fill out this form to contact us. JIELI Electrical has been active in the low voltage miniature circuit breaker industry for almost twenty years.